Project Background:
In 2020, Tangyuan Power Plant, a well-known domestic biomass power generation enterprise, faced growing demand for straw fuel processing and urgently needed an efficient and reliable large-scale pretreatment system. Traditional processing methods suffered from low efficiency, high labor costs, and insufficient safety. Ultimately, the power plant selected our company to provide a customized straw shredding solution.
Solution
Based on the actual production capacity requirements of the power plant, our company provided a combined configuration solution of three models from the JP series straw shredders (JP5515/JP6520/JP8025), forming a graded processing production line:
The entire series adopts (voltage reduction soft start) + 80-meter remote control operation, ensuring safe human-machine separation and featuring overload automatic reverse protection.
Equipped with specialized German Hapdox600 blades and a low-speed, high-torque design (15-25 rpm), achieving 95% output with uniform particle size ≤100mm.
Quadruple-sealed bearing structure adapts to outdoor high-dust environments, modular design facilitates maintenance, and supports 24-hour continuous operation.
The largest model achieves a processing capacity of 50-60 t/h, with an open feed inlet compatible with direct loader feeding and a dual-stage discharge belt system for efficient material flow.
Implementation Results
The entire production line’s processing capacity increased by 300%, meeting the power plant’s round-the-clock fuel supply demands.
Tungsten carbide-coated blades extended lifespan by 3-5 times, reducing annual maintenance costs by 40%.
Remote control operation achieved complete human-machine separation, eliminating operational safety hazards.
The accompanying dust removal system reduced workplace dust concentration by 90%.
Client Feedback
“Over the three years of operating this shredding system, it has not only resolved our straw processing bottleneck but also directly improved boiler combustion efficiency with its consistent output particle size. Particularly, the blade lifespan far exceeded expectations, saving over 300,000 yuan annually in consumable costs.”
Project Value
This project successfully established a benchmark case for fuel pretreatment in biomass power plants, demonstrating how intelligent equipment, through technological innovation, achieves:
Core Advantages Summary
Choosing us means choosing a reliable, efficient, and intelligent holistic straw processing solution!
